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What is special about Sadhi Machinery’s blow Moulding machine?

Sadhi machinery Plastic Products is a well-known company which manufactures blow moulding machines. This machine makes the different capacity of plastic bottles stars from 50 ml to 20 Litres. There are many variants of these machines are available like single or double stations and with or without De-Flashing models in 50 ml blow molding machine. This machine can produce 450 bottles per hour of 50 ml bottle. Sadhi machinery provides a wide range of customization of machines according to a customer. Sadhi Machinery is well-known Blow Molding Machine Manufacturer in India.

Blow Molding Machine Manufacture In India

Special About SMP – Blow Molding Machine Manufacturer

All the machines have different options available like single or double even triple head options are available. There is bobbing extruder available and also have useful feature of view strip for plastic bottles. There is also hot wire cutting is available and with the help of angular blowing attachment and can get an exact shape as per requirements. In the blow moulding machine there is a feature called parison control which regulates the flow and quantity of plastic to require in blow molding operation. There is a big screw in an extruder to continue operation of blow moulding.

The machine is made in Sadhi machinery are fully automatic and with the help of latest technology, it is easy to operate. The machines are also able to manufacture plastic toys. The Sadhi machinery is leading blow molding machine manufacturer with the constant research and develops new technology to increase the capacity and easy operations. These machines are made with durable materials and have strong build quality with added safety features. The machine is equipped with automatic temperature control unit which maintains the temperature of the material during manufacturing. These machines are fully automatic and integrated with the latest technology. The advance intelligent function module requires programming for once and gives flawless production. With the help of cloud web communication function makes easier communication between manufacturer and customer.

The manufacturer can easily solve the problem from the facility with the help of cloud fault diagnosis function. With this feature, customers don’t have to bring their machines to a facility. The statement record function records the overall performance of the machine from the production of bottles and utilizes the data. This makes easy for an operator to not to check their machines continuously. The cloud fault alarm rings and blinks a light when a machine has problem or breakdown. There are wide ranges and shape plastic bottles can be made with blow molding machines.

The bottles are made with this blow moulding have the strong build quality and long lasting. The household plastic items can be made with blow moulding machines. There is an R&D unit in the same facility. There are latest and precise tools are used in Sadhi machinery. The high-quality standards are maintained in the facility. We provide best after-sale service in all the states of the country. Our technicians also provide training and help in a setup of production. The Sadhi machinery not only supplies machines in the country but also exports successfully in other counties like Nepal and South Africa. The Sadhi machinery blow molding machines help in your business expansion.

For Buying Any Type of Blow Molding Machine: Sadhi Machinery Leading Blow Molding Machine Manufacturer

Why should you buy a blow Moulding machine From Us?

Benefits Of Buying Blow Moulding Machine From Sadhi Machinery

Sadhi Machinery Plastic Products is well known manufacturer of the Blow Moulding Machines. The company makes machines for different kinds of plastic products by blow moulding. The founder of the company Mr. Paresh Patel has vision of providing blow moulding machine in affordable price and give better service after selling. The blow moulding machines are manufactured with the latest technology. The parts are used in this machines are bought from well-known manufacturer with standard measures. Company follows five S for manufacture measures to ensure that the customer get best quality product. The production facility is situated in Ahmedabad which is known as economic capital of Gujarat.

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About Our Blow Moulding Machine

The customer gets best service in replace of parts, servicing and programming for productions. Sadhi machinery is well known for their after sale service according to our customers. The material and technology used in blow moulding machine makes it sustain and reliable in production. The main goal of company is to continuous research on blow moulding machines and implants the latest technology in affordable price. These machines can make plastic bottles from 50 ml to 5 Litres. These bottles are made with different materials like PP, HDPE and PET-G. These machines can make 20000 to 25000 bottles per shift. Sadhi blow moulding machines produces different variants of blow moulding machines.

Continuous colorful cans made in plastic blow moulding machine

Product Range and Features Of Blow Moulding Machine

There are different kinds of blow moulding machines available with the different in number of heads and features. With the help of blow moulding machines there are number of plastic products are made in more quantity with different varieties. The blow moulding machine reduces the manufacturing time than the conventional way and give better quality products. The machine has low maintenance, robust construction and rust free. There is no decrease in production after long time. With the help of Sadhi blow moulding machine you can expand your business and increase the production. If someone buy these machine from sadhi machinery we provide training to workers, help in installation and provide easy and quick solution of the problems regarding machines. There are highly skilled engineers and technicians to make production flawlessly and have quality inspectors to ensure the quality of machine. There are teams of researchers and developers to continuously research on blow moulding machine to improve technology. The production manager ensures the machine manufacture in given time limit.

plastic blow moulding machine manufacturers

We have in-house R&D unit and they continuously research and make sure that this machine have latest technology. There are different quality test perform on the machine to ensure that customer get best product and for this we have different quality testing units. In the production facility workers have latest and power tools which help them in assembling. We have dedicated paint shop to ensure that our product have best quality paint. The Sadhi machinery provides full satisfaction in after sell services.  

If you want to buy blow moulding machine in India, Please Contact Us: www.sadhimachinery.com 

Difference between Extrusion Blow Moulding and Injection Blow Moulding Process

Manufacturers have a clear idea about the difference between the two main processes of blow Moulding. However, to a layman, the entire concept may sound difficult to comprehend. To ease up this confusion, we will clearly spell out the differences between extrusion blow Moulding and injection blow Moulding.

1L Double Station With Tie Bar less blow moulding machine

EXTRUSION BLOW MOULDING PROCESS

It is a type of blow Moulding whereby the plastic is first melted at boiling temperatures. This melted plastic is then extruded into a tube. This tube is usually hollow. A better name for it will be prison. Air is then passed through it so that the plastic takes up the desired shape and be inflated. The plastic is then allowed to cool down. Once it is sufficiently chilled, the mould is opened and the item is ejected.

The products of Extrusion Blow Moulding Machines are Automotive Ducts, Traffic Safety Products, Stadium Seating and Chairs, Containers, Trays, Reservoirs, and Tanks, Coolers, Floats, Stands, Panels, and Doors, Toys and Sporting Goods, Watering Cans and Household Products and many more products.

INJECTION BLOW MOULDING PROCESS

It is again a type of blow Moulding process whereby a polymer is injected into a core pin. This pin is then allowed to rotate to a blow Moulding station where it is cooled and inflated. It is the least preferred blow Moulding process as it is used to manufacture only select items like small syringes.

The products of Injection Blow Moulding Machines are jars, dropper bottles, ovals – cylindrical and boston rounds, one piece roll-on deodorants, tablet and pill bottles and many more other products.

DIFFERENCE

The first difference lies in the type of product which is produced by the respective processes. The extrusion blow Moulding process creates a two-dimensional product whereas the injection blow Moulding process creates a three-dimensional product as the final output. The second difference lies in the tool that is used in both the processes. For the former, a die is used to get the final output whereas the latter employs the use of a mold. The third difference is in the time taken to produce the final output with the two processes. The extrusion Moulding process is slower whereas the Injection Moulding process is faster. The kind of scrap or residue that remains behind makes for the fourth difference between the two processes. With the former, the scrap is with flash and trimming whereas, in case of latter, the scrap is without flash and trimming. The fifth difference is with regard to the part thickness of the machine used in both the processes. In case of extrusion, the part thickness depends on how much the material can be stretched during the process whereas, in case of intrusion, it depends upon the relationship between the core and the mold.

Extrusion Moulding is regarded as a pocket-friendly process when compared to injection Moulding. However, the quality of materials that are used varies from extremely poor to excellent. Styrene is a very poor material that is often used in this process. HDPE is excellent whereas PP and PC are just moderately good for use in the extrusion process.

The quality of all the four materials namely Styrene, PP, PC, and HDPE are excellent in the injection process. Hence it is a comparatively costly process.

If you want to buy blow moulding machine in India, Please Contact Us: www.sadhimachinery.com 

Benefits of Buying Blow Molding Machine From Sadhi Machinery

Sadhi Machinery was established in 2009 by Mr. Paresh Patel. The company is located in the posh city of Ahmedabad. It manufactures, exports and supplies the best quality blow molding machine in the industry. The machines have been manufactured with the help of the finest class of raw materials that obtained from trustworthy vendors. The machines are designed to make the best quality plastic bottles. It is possible to manufacture PP bottles, HDPE bottles and PET-G bottles with the help of Sadhi Machinery blow molding machines.

Sadhi Machinery is a premium supplier of blow molding machine for a number of reasons. Its machines have the benefits of:

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  • Core Technology: The superior core technology of the company helps in making high-quality machines. They use high-grade raw materials to manufacture their machines. The machines have automatic temperature control settings which make the manufacturing job easier. The technology used is such that it makes the machines easy to operate, fully automatic and highly versatile. You can easily manufacture plastic bottles and some plastic toys in the machines offered by Sadhi Machinery.
  • Intelligent control system: The blow molding machines offered by Sadhi Machinery have a superior management and control system. There are a number of features inbuilt in the machine. They vary from cloud fault alarm, cloud web communication, intelligent operations, cloud statement recording and cloud fault diagnosis. These additional functions make Sadhi Machinery offerings highly efficient and sustainable.
  • Quality of the machines: Sadhi Machinery has manufactured its blow molding machines keeping in mind the international standards in today’s scenario. It has paid respect to the global demands and has customized premium features in its machines. The machines have a widespread quality assurance system. They also provide the best developmental and backup services to their customers. Their blow molding machines surpass the price, quality and delivery standards in the industry.
  • Easy to operate: The machines are very easy to operate. You don’t need to have any special training for operating the blow molding machines by Sadhi Machinery. In fact, the company also provides a proper training to the person who is responsible to use the machine. It is easy to learn and use and offers complete value for the money spent.
  • Varied capacities: Sadhi Machinery manufactures blow molding machine of different capacities. The offerings range from 50 ml to 5-liter modules. You can purchase and use any model as per your requirement and convenience. The robust construction of the machine ensures that all the models work to the best of their abilities and manufacture the best possible grade of plastic bottles.

Sadhi Machinery is a highly successful blow molding machine manufacturing industry in India. The company is still expanding. Its machines have been widely appreciated and applauded by the customers throughout the globe. The company hopes to achieve global fame and recognition for its superior quality offerings.

If you want to buy blow molding machine in India, Please Contact Us: www.sadhimachinery.com 

How does a Blow Molding Machine Works?

There are three kinds of blow molding and each of the types has a separate process. A single blow molding machine can work in 3 separate ways for each of the respective processes. We will be discussing the types of blow molding and the process for each one of them in detail.

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Extrusion blow molding: In this kind of blow molding, the plastic is melted and then poured or extruded into a parison (also called pare). This parison is then captured and closed into a chilled metal rod. After this, the air is circulated into the paring which inflates the inside of the hollow container. Once the plastic has sufficiently chilled down, the mould cracks open and the part is separated. There are two different versions of extrusion blow molding. They are:

Continuous: In this kind of extrusion molding, the pare is continuously extruded and each part is cut with the help of a knife.

Intermittent: This kind of extrusion molding again comprises two separate processes namely, accumulator method and straight intermittent method. In the former, an accumulator collects all the melted plastic and when the mould cools down sufficiently, a rod is passed through the melted plastic. This forms the parison. In the straight intermittent method is somewhat similar to the injection molding process where the screw moves intermittently and pushes out the melted plastic. In both these forms of intermittent blow molding, the reciprocating screw or the hydraulic accumulator mainly use the hydraulic system to quickly push the pare out and reduce its weight. They allow for systematic control over the thickness of the wall by adjusting the gap with the help of the parison programming equipment. In both these forms of intermittent extrusion molding, the screw may turn continuously or intermittently. In case of the former, the weight of the pare drags it along and makes calibration difficult.

Injection blow molding: This is another variant of the blow molding process. It is mainly used in manufacturing hollow plastic and glass bottles or objects in huge quantities. This is a simple process whereby the polymer is injected and moulded on to a core pin. This core pin is then rotated to a molding station where it is left to be chilled and inflated. This is the least used process of blow molding and is used mainly for manufacturing small bottles or medical syringes.

Injection stretch molding: This process again tales two forms namely, single-stage and double-stage molding process. In both these stages, the plastic is first melted and shaped into a preform with the help of the injection blow molding process. The preforms are made with the bottlenecks which include threads at one of their ends. The preforms are then packaged and fed into a heat stretch blow molding machine. In this process of blow molding, the preforms are exposed to infrared heaters at temperatures above the glass transition temperature. They are then blown using very high-pressure air into the bottles with the help of metal blow moulds.

Among all the three processes, the first and the last one are the most used in the industry.

If you want to buy blow molding machine in India, Please Contact Us: www.sadhimachinery.com 

What Is a Blow Moulding Machine?

The purpose of a blow moulding machine is to assist in the task of blow moulding or BRE moulding. It is a manufacturing process for making and joining hollow plastic components. The use of the blow moulding process is also seen in the formation of glass bottles and other hollow components.

HISTORY OF BLOW MOULDING

The process of blow moulding originated from the idea of glass blowing. It started on a commercial scale in the year of 1938. The variety of products that could be produced with blow moulding was highly limited during the 1940s. The process did not gain popularity until the later years of the decade. As the popularity was not immense, the rates that blow moulding yielded were also less. Once the production rates boosted, the rates started increasing as well.

As glass is a fragile and easily breakable component, it was replaced by plastic in the later years. Plastic bottles were the first mass-produced in America in the year 1939. Germany adopted this technology a lot later. In the US itself, the number of plastic containers shot up a great deal. They went up from 0 in 1977 to more than 10 billion in the year 1999. It expected that this industry will grow more In the coming years.

In the recent years, more and more efforts are being made to extend the use of blow moulding to BMGs or bulk metallic glasses as well.

PROCESS OF BLOW MOULDING

The process starts with melting the plastic and then moulding it into a pare (also called parison) in case of extrusion blow moulding. In case of injection stretch and injection moulding, a preform is formed in place of a parison. The pare is basically a tubular component with a single hole at one end which provides a passage for air. This parison can be easily clamped into the mold. Air is then allowed to pass through it. The pressure of air is such that it pushes out the plastic in the mold. The mold cracks open as the plastic cools down and gets hardened. This part is now ejected from the mold.

TYPES OF BLOW MOULDING

There are three types of moulding, namely:

    • Injection stretch moulding: There are types of injection stretch moulding namely, single-stage process and double-stage process. The outline of both these processes involves moulding the plastic into a preform and then using the traditional injection moulding process.
    • Injection blow moulding: In this, the polymer is molded with an injection onto a pin which is then rotated to a BRE moulding station where it is allowed to be inflated and chilled.
    • Extrusion blow moulding: In this, the plastic is melted at high temperatures and then poured into a parison which is then allowed to cool down in the metal mold. Air is circulated through the parison which inflates them to take up the shape of a hollow vessel. After the plastic sufficiently cools down, the mold cracks open and the part is separated.

Among these, the injection blow moulding process is the least preferred one. The other two are extensively and widely used by different manufacturers throughout different industries.

If you want to buy blow moulding machine in India, Please Contact Us: www.sadhimachinery.com 

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