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In this year the plastic industry has huge success. There are multiple industries that rely on plastic moulding for like internal operations and consumer goods items. And with the increasing demand in plastic moulding, the industry will witness new changes.

To cope up with the changes in the plastic moulding industry, it is suggested to buy a machine from a trusted and well-known machine manufacturer. And with that machine, you will get the best final products.

Material

Using plastic instead of metal for manufacturing different parts, the number of manufacturers has started using plastic and many are ready to switch it. Some years ago, it seems impossible but now it is the solution. There are improvements in strength, flexibility and other quality of plastics, it is a better option than metal for many applications.

Another benefit of using plastic is it is lightweight than metal and its price is low. The shipping cost of plastic is lower than metal which reduces the cost. With the lower price plastic also gives better aesthetics in design.

Sustainability

The machine buys from a well-known manufacturer, you may save the environment. These machines save 50 per cent less power than before models. These advance plastic moulding machines also produce less waste material.

You also can save the environment with recycling as it comes from biodegradable plants like flax, corn and soybeans. You can get loyalty from your customers as your machine is environment-friendly.

Automation

There are many blow moulding machine manufacturers who offer automation to their machines. The industry has adopted automation for the machines and quickly started using it. With this technological advancement, the manufacturing processes are easy and also allows to manufacture the creative and complex parts and components.

Nowadays plastic is the reliable and most effective form of packaging for different industries and pharmaceutical domains. In the pharmaceutical sector, there are mainly two types of polymers used, thermoplastics and thermosets.

There is a difference between these two materials as thermoplastics can reheat and remolded and thermosets cannot.

The thermosets are generally used for products with seals as they have high structural integrity and higher heat resistance. It is also suitable as a protective layer for other packaging materials as closure or lids for glass and plastic packaging, pharmaceutical casings, and many more. The widely used thermoset plastics are melamine-formaldehyde, epoxy resins, and phenol-formaldehyde.

While thermoplastics used in a range of applications and are able to manufacture maximum quantity with faultless precision. It is suitable for manufacturing plastic containers. The famous thermoplastics are PVC or polyvinyl chloride, polypropylenes, polyethylene terephthalate, polyolefin.

Plastic Packaging in Pharmaceutical

There is multiple plastic packaging available for the pharmaceutical industry. These are:

• Medical Bottles
• Vials
• Blood Bags
• Inhalers
• Nebulizers
• Syringes

As these polymers come in direct contact with the medicines and biological agents have to follow the regulations from USFDA and other bodies. They follow the guidelines indicating the physiochemical and biological testing for polymers. These plastics must be chemical safe and guaranteed to use pharma products.

SMP offers sealable plastic containers that prevent foreign particles to contaminate the medicine in them. This is very important for liquids that have the risk of changing their chemical composition if they are exposed to air.

Sadhi Machinery Plastic Products produces plastic containers with plastic blow moulding. There are various plastic products produced with blow moulding. The material is chosen for the product is depend on various factors like physical requirements, stiffness, chemical resistance, and flexibility.

At SMP we provide end-to-end plastic manufacturing services and become a one-stop solution for our customers.

We provide services for:

• New Product Design
• CAD or Computer-Aided Design
• In-House Mold Manufacturing using CAM or Computer-Aided Manufacturing
• 24/7 Full Support for our customers
• Product Assembly Design

Hope this information will help you to choose the Best Blow Molding Machine Company.

At the time of our childhood, toy playing is an essential role in our life. There are various types of toys available in the market. Among them babies, kids, teens, and even adults, each and everyone loves toys. Some toys do please not only the children but also improve their imagination, creativity, and more.
As mentioned by National Investment Promotion & Facilitation Agency, “the toy industry in India is predicted to be 1.5 billion dollars, which is around 0.5% global market share. The Indian toys industry estimate to grow about to $2-3 billion by 2024”.
The report also mentioned, ‘the requirement for the toys will expand by 1.2 times.
In India, toy production is mainly located in Maharashtra, NCR, Karnataka, Tamil Nadu, and across central Indian states. The toy division has 4,000 toy industry units from the MSME sector.
In August 2020, Prime Minister also inspired the young generation to bring some innovative ideas to the toy sector because the Indian toy market has huge potential.
Apart from the local market, the toy-making business also has a large scope in foreign trade.

Research Your Market

First of all, when you think and decide that you have to do any business. You must first do that market research and having adequate and well-researched information will help you create a business model.
By market research, you learn about your customers’ requirements and the competitors in the market. So, beginning a toy manufacturing business in our country takes many months to get correct and comprehensive knowledge about the toy manufacturing business.

Find Unique & Consumable Toy in Your Industry

When you research the market for a few months, you have probably found unique conceptual and most important reasonable toys in your local market. After that, you have got all the information about how it’s made and the kinds of machines used to manufacture unique and consumable toys. Furthermore, you have calculated all the expenses including land, raw material, various machines, men power, many things are there, if all the expenses will under your budget, you proceed further.

Contact SMP

After finishing researching the market of the toy manufacturing business and finding unique and consumable toys, you probably need some guidance from the experienced authorities in this sector.
SMP provides excellent guidance on how to start toy manufacturing. Which types of machines you need to choose, how you can grow your business, and how you can operate the machine? Etc.
If you have any queries, kindly contact SMP associates. We are here to help you.

Our Team Guide You to Select Perfect Machine and Mould

We have Blow Moulding Machines that are come with various capacity machines like 50ml, 200ml, 500ml, 1ltr, 2ltr, 5ltr. So, our team has enough experience and gives you the best knowledge about what types of machines are suitable for toy manufacturing.

Conclusion

To Begin your toy manufacturing business ideas required a lot of time to research. Location and furniture are the two important factors that can increase or decrease your investment cost.
You have to make use of new marketing ideas to run the toys business successfully. Once you are steady in your business, you can go to another business to maximize your profits.
I hope this article helps you to start a toy manufacturing business.

India’s unexploited toy sector shows a huge growth possibility in the global toy industry.

The Government of India has focused on promoting exports and toy production in India by formulating various schemes.

At the same time, the toy manufacturers of India need to come up with new, innovative, and technologically advanced methods to boost domestic toy production and exports.

Indian Toy manufacturer is trying to hold its ground and earn a name as a toy manufacturing hub.

The efforts are gradually but steadily bearing fruits towards an ‘Aatmanirbhar Bharat’.

As mentioned by IMARC Group, the Indian toys market reached a value of $1.23 billion in 2020.

The markets estimate to grow at a CAGR of 12.2% during 2021-2026.

Although, China takes a large part of this pie as 70% of India’s imports come from the dragon country.

In February 2021, Prime Minister Narendra Modi inaugurated the country’s first toy fair.

To boost the Toy manufacturing sector, over 1000 virtual stalls, webinars by State Governments, and knowledge sessions by experts.

When addressing the fair, Prime minister Modiji pushed the ‘Vocal for Local Toys’ slogan and said, “Most Indian toys are built out of natural and eco-friendly materials.

Can we make an effort to make minimal use of plastic in toys and use such material that can be recycled?”

To this idea, a few start-ups in our country are doing great work by making eco-friendly toys under the ‘Made in India’ tag on their product.

Toys Start-Ups

Among them, several start-ups are Ariro Wooden Toys, Desi Toys, etc.

Ariro Wooden Toys is a Chennai-based company that found in 2020. Vasanth Tamil Selvan is the Founder of this company.

The company makes only wooden toys from Neem woods. In a year, Ariro Wooden Toys have got10,000+ orders.

That financial year’s revenue is around Rs 2.5 crore.

The second one is Desi Toys which is located in Mumbai, Maharashtra.

The company makes toys using cloth, wood, and metal.

These types of toys are more sustainable rather than plastic toys.

To cater to its customers’ growing requirements, the Desi Toys has tied up with stores like Hamley’s, The Bombay Store, and The Bargain Book Store.

Indian Toy Industry

The toy market is around US$ 100 billion worldwide and in the last few years, the US, China, and Japan have projected themselves to be the top three countries in toy sales worldwide.

India exports toys worth up to US$ 130 million in the year 2019-2020, with the US and the UK being the lead export destinations.

Though the Indian toy market worldwide is a mere US$ 1.5 billion or 0.5 of the total global market. It’s growing gradually at a healthy pace of around 15% per annum, indicating a huge possibility of placing the toy industry on the global map.

Thus, the country’s toy exports are estimated to grow to US$ 2-3 billion by 2024 and with a total domestic demand of US$ 1 billion.

India presently imports an estimated 80% of its domestic demand from other countries, predominantly China and this indicates that India can accomplish only an estimated 20% of its domestic demand.

Currently, India is importing US$600 million worth of toys imported from China, most of which manufacture injection-molded plastics and electronics.

The answer to the question is in 2020 the revenue in toys and games was $38.1 billion and pretended to 9.6 percent CAGR till 2023. Currently, China is at the top with $62.8 billion.

Indian government motivates and urge the Indian startups for the toy sector to maximize manufacturing and increase the reach of Indian made toys to the world. After holding a meeting with senior officials and ministers, the Prime Minister make a statement and urge the start-ups and young blood to innovate in the toy sector. Also, PM has given the suggestion to the educational institutions to arrange competitions in toy technology and design.

Consumer affairs minister Shri Ram Vilas Paswan announced. That the toys imported in India should comply with the quality norms from September 1. Also, the officers of the Bureau of Indian Standards (BIS) will be at all major ports to collect samples and check the quality of imported toys.

Our Prime Minister added in his statement that India has many toy manufacturers and artists who can design and make toys for children to teach them life-skills and motor skills. For the success of the Atmanirbhar Bharat and Vocal for Local campaign. The group of toy manufacturers should introduce innovative methods for manufacturing toys.

To increase the domestic manufacturing of toys. The government has to increase the import duty to 200 percent in February this year. The increased import duty increases the domestic production of toys.

Now if you want to start the toy-making business but don’t know about it. There are different types of toys and made with various methods. Make sure that the raw material used in toys making should be according to rules and safe for the children.

Toys are made with manufacturing processes like blow molding, injection molding, etc. Also, toys manufacturers introduce automation in the manufacturing process to make the toys quickly. With the proper infrastructure and workers, you can manufacture the best quality toys.

For the best quality toys, the machine plays an important role. Buy a machine from well-known machine manufacturers so you will get the best after sell service.

For creating environment-friendly plastic product have to use various eco-friendly resins.

Biodegradable Plastics

These are made from petrochemicals that are treated with biodegradable additives. At the appropriate conditions, the microbes attracted by these additives to break down the plastic than the traditional plastics.

This plastic is used for disposable items which will not use a second time like

• Single-use food containers
• Packaging
• Plastic utensils which are use for single time only

Biodegradable Resins

Not all biodegradable resins degrade easily. Some of them do not degrade in landfills and some have to take to industrial composting. The chemical treatment used to make plastic biodegradable, cannot be recycled with traditional plastics.

So, if you are intended to use biodegradable plastics for blow molding projects, it is important to choose wisely.

• You have to make sure that resin should meet the standards of the American Society of International Association for Testing and Material (ASTM)
• Choose the right biodegradable plastics that degrade well in landfills
• Get regular updates on current eco-plastic trends

What is the difference between Bioplastics and biodegradable plastics?

Many times, biodegradable plastics consider the same as bioplastics. But both are different.

The biodegradable is made from treating petrochemicals.

The bioplastics are the plastics made from renewable feedstocks like wood, corn, soy, sugar cane, and grasses

The bioplastics are often compostable. Composting is one step ahead of biodegradability by break down the material to support surrounding plant life. The bioplastics are most suitable for products that are using single time only like:

• Straws and Party Cups
• Disposable plates and bowls
• Single-use Utensils

The main disadvantage of bioplastics is the cost. The crude oil and natural gas prices are comparatively low. The polymers making directly from petroleum sources are economical but not today.

The larger products and items which tend to be reuse, consider the recycle resin for it.

The Plastic made from Recycled Resins

Recycle plastic is made from resin from post-consumer and post-industrial virgin plastics. Using recycled resin for blow molding products is a very eco-friendly idea. Common blow molding products made from recycled materials are:

• Products having longer lifecycles like furniture, structures, sporting goods
• Industrial parts like medical equipment, auto parts, and device shells
• Plastic utensils, flatware, cups for repeated use
• Recyclable products like food containers, water, and juice bottles, and packaging materials

Resources

The sustainability of resources is very important. Now the plastic recycling is increasing day by day and PET, HDPE, and PP resins are recycling more and more. This saves fossil fuels. For example, one ton of plastic recycling saves 16.3 barrels of oil.

Freeing the space in Landfills

The recycling takes place in the plants helps to empty the landfills and minimize the greenhouse gases.

Greenhouse Gas Emissions

In the process of extracting, mining, and producing new resources generates carbon dioxide and harmful greenhouse gas. According to calculation, one ton of plastic recycling saves a ton of CO₂ entering into the atmosphere. Also, the recycled plastic resins only generate half the greenhouse gases than making the virgin resin.

The manufacturers want to make the best quality product that suits the customer’s pocket. There are various aspects that need to be considered to cut down the production cost of the blow-moulded part.

Today we discuss five common aspects which affect the price of the blow-moulded part.

1. Resin Type

The material used in the product has an important impact on the cost. The High- and low-density polyethene is known as LDPE and HDPE, polypropylene, or PP are widely used resins as they are less expensive.

There is also the price difference between materials, virgin resins are depending on the price of crude oil or natural gas. The prices fluctuate with time.

2. Dimension of the Part

Generally, the bigger the part has more price. But there are ways to cut down the price of the bigger part. For instance, using the resin which maintains its strength even blown very thin. This can minimize the requirement of resin need for larger products. Also, adjusting the blow conditions and part in the mold and machine can save the maximum cost.

3. Structural Requirements

The corners, tabs, handles, compartments, and other structural requirements also impact the price of blow moulding project. Each of the special features of the part needs to be unique tooling and also affect the amount of resin required. The computerized finite element analysis helps to determine the area which may fail. These can be overcome by design and material programming before production.

4. Tooling

The tooling cost is the main part of the capital expenditure of the blow moulding project to run. This includes the customized mould and other machinery used to produce a specific part. The tooling includes the part’s structural requirements, size, and resin type. With the blow moulding, there is more creative design can produce. The moulds are typically made from aluminium which has 5 times higher thermal conductivity than the P-20 steel and has 50 to 70% faster cycles.

5. Quantity

The number of products manufactured in shingle time has an impact on the part costs. It is beneficial to produce a large number of products to eliminate initial set-up costs and allows continuous improvements. The higher the quantity the less the price of the part.

The blow molding technique is widely used in manufacturing various products in different industries. If we say that blow molding is used in every industry but which products are made with it?

Have you ever used any blow molding product or know any product that made with blow molding?

This is the list of products that are made with the Blow Molding Process and are used in daily routine life.

• Automotive Industry

The fluid storing parts are made with blow molding like cooling system containers, windshield washer fluid bottles. Even the fuel tank of the car is made with blow molding.

• Appliance Components

The fluid storage products like detergent bottles, laundry bottles, liquid soap bottles, lotion bottles, etc. are made with blow molding.

• Medical Supplies and Cosmetics

Now almost every storage container of medicine and cosmetic products are made with blow molding. The health and personal care, cosmetic care, medicine bottle, jars, etc. are made with blow molding using different materials.

• Toys

There are many toys are made with blow molding. There is more demand of toys making machines in current times as more and more toys are made with blow molding.

• Gardening Products

There are many lawn and garden products are made with blow molding from containers to bottles.

• Marine

The products which are buoyant are made with a blow molding machine. It is very efficient to make hollow products with blow molding.

• Sports

Hollow bats, balls, and various products are made with the blow molding process.

• Containers

Barrels used for fluid transportation and storage. These barrels are in various shapes and sizes and are made from large blow molding machines.

Types of Blow Molding Process

There are three different types of the blow molding processes.

Extrusion Blow Molding

Injection Blow Molding

Injection Stretch Blow Molding

The extrusion blow molding is widely used to make bottles, containers, automotive products, appliance components, and toys.

Injection blow molding is used to manufacture small bottles of up to 500 ml in volume and has a high production rate. Pharmaceutical, cosmetic, and other FMCG products are made with injection blow molding.

The Injection stretch blow molding is used PET and PP material as they have stretching to improve strength. It gives a lighter weight and better wall thickness to the product.

Which is the best material for your products?

Low-density Polyethylene (LDPE), High-Density Polyethylene (HDPE), Polypropylene (PP), Polycarbonate (PC), Polystyrene (PS), Co-Polyester, Polyethylene Terephthalate (PET), Polyvinyl Chloride (PVC), Nylon, Acrylonitrile Butadiene Styrene (ABS) are the main resins used for blow molding. PET and PP are used for Injection Stretch Blow Molding.

The blow molding has many advantages to use as it may give freedom to make difficult shape products.

The Indian toy industry is become growing and reached to $1.5 billion which is 0.5% of the global toy industry. The majority of toy manufacturers in India are located in NCR, Maharashtra, Karnataka, Tamil Nadu, and other parts of India. There is 90% of the toy market is organized. There are 4000 toy industries from the MSME sector.

It is estimated that the Indian toy industry will reach $2-3 billion by 2024. Domestic toy industry demand is projected to 10 to 15% growth every year while the global growth rate is 5%.

Toy guns and teddy bears are the most popular toys among kids. But for the past few years, the trend is become changing. The government of India has initiated the Toycathon 2021 to encourage students, toy designers, manufacturers, and start-ups to provide a platform to present at a global stage.

In this, even national, as well as international manufacturers, are gathered and a good chance to display the talent. According to the general secretary of the Toy Association, the Indian Toy industry employs 2.5 million workers and 50% of them are women. At present, the retail value of the Indian toy market is 16,000 crores in which 75% are imported from China. The domestic production value is only 6000 crores. From total toy manufacturing in India, 75% is from micro industries, 22% from MSMEs, and 3% from large manufacturers.

There are big changes in the toy industries as the BIS certification is compulsory for toy manufacturers from January 1, 2021. Every toy manufacturer needs to fulfill the criteria to get clearance. There are different states in India that delicately locate land for toy parks. Delhi government allocate 100-acre land for toy park and around 115 units start manufacturing toys. Karnataka’s Koppal has become a new toy hub and Gujarat is planning to ease for toy manufacturers and announced Nation’s first Toy Museum.

The Indian toy market is mainly disorganized and consists of wholesalers, importers, and manufacturers. Current toys are different from the toys of the past. In the present time, educational toys are designed with a team of teachers, parents, and psychologists.

With the advancement in technology, educational toys have a very large market. Now the toys are equipped with Augmented Reality and they are most liked by children. This enhances the cognitive, creative, and linguistic development of children.

The Indian toy industry faces the biggest challenge from cheap Chinese electronic toys. To overcome this problem, there are courses introduced by IITs for toy designing and electronics used in toys. New Delhi-based company made toys based on popular cartoons and other characters. There are also changes in Ride On toys as they are mostly imported from China but now it is changed.