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The manufacturers want to make the best quality product that suits the customer’s pocket. There are various aspects that need to be considered to cut down the production cost of the blow-moulded part.

Today we discuss five common aspects which affect the price of the blow-moulded part.

1. Resin Type

The material used in the product has an important impact on the cost. The High- and low-density polyethene is known as LDPE and HDPE, polypropylene, or PP are widely used resins as they are less expensive.

There is also the price difference between materials, virgin resins are depending on the price of crude oil or natural gas. The prices fluctuate with time.

2. Dimension of the Part

Generally, the bigger the part has more price. But there are ways to cut down the price of the bigger part. For instance, using the resin which maintains its strength even blown very thin. This can minimize the requirement of resin need for larger products. Also, adjusting the blow conditions and part in the mold and machine can save the maximum cost.

3. Structural Requirements

The corners, tabs, handles, compartments, and other structural requirements also impact the price of blow moulding project. Each of the special features of the part needs to be unique tooling and also affect the amount of resin required. The computerized finite element analysis helps to determine the area which may fail. These can be overcome by design and material programming before production.

4. Tooling

The tooling cost is the main part of the capital expenditure of the blow moulding project to run. This includes the customized mould and other machinery used to produce a specific part. The tooling includes the part’s structural requirements, size, and resin type. With the blow moulding, there is more creative design can produce. The moulds are typically made from aluminium which has 5 times higher thermal conductivity than the P-20 steel and has 50 to 70% faster cycles.

5. Quantity

The number of products manufactured in shingle time has an impact on the part costs. It is beneficial to produce a large number of products to eliminate initial set-up costs and allows continuous improvements. The higher the quantity the less the price of the part.

The blow molding technique is widely used in manufacturing various products in different industries. If we say that blow molding is used in every industry but which products are made with it?

Have you ever used any blow molding product or know any product that made with blow molding?

This is the list of products that are made with the Blow Molding Process and are used in daily routine life.

• Automotive Industry

The fluid storing parts are made with blow molding like cooling system containers, windshield washer fluid bottles. Even the fuel tank of the car is made with blow molding.

• Appliance Components

The fluid storage products like detergent bottles, laundry bottles, liquid soap bottles, lotion bottles, etc. are made with blow molding.

• Medical Supplies and Cosmetics

Now almost every storage container of medicine and cosmetic products are made with blow molding. The health and personal care, cosmetic care, medicine bottle, jars, etc. are made with blow molding using different materials.

• Toys

There are many toys are made with blow molding. There is more demand of toys making machines in current times as more and more toys are made with blow molding.

• Gardening Products

There are many lawn and garden products are made with blow molding from containers to bottles.

• Marine

The products which are buoyant are made with a blow molding machine. It is very efficient to make hollow products with blow molding.

• Sports

Hollow bats, balls, and various products are made with the blow molding process.

• Containers

Barrels used for fluid transportation and storage. These barrels are in various shapes and sizes and are made from large blow molding machines.

Types of Blow Molding Process

There are three different types of the blow molding processes.

Extrusion Blow Molding

Injection Blow Molding

Injection Stretch Blow Molding

The extrusion blow molding is widely used to make bottles, containers, automotive products, appliance components, and toys.

Injection blow molding is used to manufacture small bottles of up to 500 ml in volume and has a high production rate. Pharmaceutical, cosmetic, and other FMCG products are made with injection blow molding.

The Injection stretch blow molding is used PET and PP material as they have stretching to improve strength. It gives a lighter weight and better wall thickness to the product.

Which is the best material for your products?

Low-density Polyethylene (LDPE), High-Density Polyethylene (HDPE), Polypropylene (PP), Polycarbonate (PC), Polystyrene (PS), Co-Polyester, Polyethylene Terephthalate (PET), Polyvinyl Chloride (PVC), Nylon, Acrylonitrile Butadiene Styrene (ABS) are the main resins used for blow molding. PET and PP are used for Injection Stretch Blow Molding.

The blow molding has many advantages to use as it may give freedom to make difficult shape products.

The Indian toy industry is become growing and reached to $1.5 billion which is 0.5% of the global toy industry. The majority of toy manufacturers in India are located in NCR, Maharashtra, Karnataka, Tamil Nadu, and other parts of India. There is 90% of the toy market is organized. There are 4000 toy industries from the MSME sector.

It is estimated that the Indian toy industry will reach $2-3 billion by 2024. Domestic toy industry demand is projected to 10 to 15% growth every year while the global growth rate is 5%.

Toy guns and teddy bears are the most popular toys among kids. But for the past few years, the trend is become changing. The government of India has initiated the Toycathon 2021 to encourage students, toy designers, manufacturers, and start-ups to provide a platform to present at a global stage.

In this, even national, as well as international manufacturers, are gathered and a good chance to display the talent. According to the general secretary of the Toy Association, the Indian Toy industry employs 2.5 million workers and 50% of them are women. At present, the retail value of the Indian toy market is 16,000 crores in which 75% are imported from China. The domestic production value is only 6000 crores. From total toy manufacturing in India, 75% is from micro industries, 22% from MSMEs, and 3% from large manufacturers.

There are big changes in the toy industries as the BIS certification is compulsory for toy manufacturers from January 1, 2021. Every toy manufacturer needs to fulfill the criteria to get clearance. There are different states in India that delicately locate land for toy parks. Delhi government allocate 100-acre land for toy park and around 115 units start manufacturing toys. Karnataka’s Koppal has become a new toy hub and Gujarat is planning to ease for toy manufacturers and announced Nation’s first Toy Museum.

The Indian toy market is mainly disorganized and consists of wholesalers, importers, and manufacturers. Current toys are different from the toys of the past. In the present time, educational toys are designed with a team of teachers, parents, and psychologists.

With the advancement in technology, educational toys have a very large market. Now the toys are equipped with Augmented Reality and they are most liked by children. This enhances the cognitive, creative, and linguistic development of children.

The Indian toy industry faces the biggest challenge from cheap Chinese electronic toys. To overcome this problem, there are courses introduced by IITs for toy designing and electronics used in toys. New Delhi-based company made toys based on popular cartoons and other characters. There are also changes in Ride On toys as they are mostly imported from China but now it is changed.

आज हम जानेंगे की फ़ैक्टरी में खिलौने कैसे बनते है और खिलोने बनाने का बिज़नेस आप कैसे शुरू करे।  खिलोने बनाने  के लिए कौन से मशीन की आवश्यकता होंगी ? और सबसे ज़रुरी बात यह बिज़नेस से आप कितना मुनाफ़ा कमा सकते है? 

यह सब जानकारी के लिए अंत तक पढ़े। 

दोस्तों कुछ आंकड़ों पर गौर करे तो इंडिया में 75 प्रतिशत खिलौने चाइना से इम्पोर्ट किए जाते है।

मतलब की अगर आप Toy का बिज़नेस शुरू करते है तो यह आप के लिए एक सुन हरा मौका है। 

जैसा की हम सब जानते है की अब लोग स्वदेश में बनी हुई चीझे लेना पसंद करेंगे जिससे टॉय इंडस्ट्रीज बहुत तेज़ी से ग्रो करेगी।

भारत सरकार ने भी लोकल टॉय मैन्युफैक्चरिंग को बढ़ावा देने के लिए इम्पोर्ट ड्यूटी बढ़ा दी है। जिससे इंडिया में खिलोने बनाने वालो को ज्यादा फायदा होगा।

Sadhi Machinery द्वारा बनाए जाने वाले ब्लो मोल्डिंग मशीन से आप प्लास्टिक के बोल, बैट, स्टंप, हॉकी स्टिक जैसे बहुत से खिलोने बना सकते है।

अब जानते है ब्लो मोल्डिंग मशीन से खिलोने कैसे बनाए जाते है?

प्लास्टिक से खिलौने बनाने के लिए ब्लो मोल्डिंग मशीन का इस्तेमाल होता है जिसे SMP कंपनी द्वारा बनाया जाता है। 

प्लास्टिक बॉल बनाने के लिए सबसे पहले हॉपर में HDPE दाने डाले जाते है और अलग अलग कलर देने के लिए मास्टर बैच का इस्तेमाल किया जाता है।

हॉपर से होते हुए यह मशीन स्क्रू बैरल से पास होकर हीटर में जाते है और raw material पेस्ट में कन्वर्ट हो जाते है। 

इसके बाद मेल्टेड पेस्ट पेरिसन के जरिए आगे बढ़ता है और मोल्ड में आता है।

यह मोल्ड को आप अलग अलग खिलोने के मुताबिक मैन्युफैक्चरर से बनवा सकते है।

इसके बाद कंप्रेसर के जरिए पेस्ट को ब्लो किया जाता है जिससे पेस्ट से बॉल का शेप बन जाता है।

अभी यह बॉल रेडी है और इसे ठंडा होने के लिए रूम टेम्परेचर पर छोड़ दिया जाता है।

ठंडा होने के बाद तैयार हुई बॉल को फिनिश किया जाता है और इसी तरह प्लास्टिक बेट भी बनाया जाता है।

इसी मशीन से अलग अलग  मोल्ड की मदद से अलग अलग प्रोडक्ट बनाए जा सकते है।

प्लास्टिक बॉल बनाने के लिए रॉ मटेरियल के तौर पर HDPE का इस्तेमाल होता है जिसकी कीमत 70 से लेकर 110 रुपए प्रति किलो के आसपास होती है।

अब आप सोच रहे होंगे की इस मशीन को चलाने के लिए कितने लेबर्स की जरुरत पड़ती है?

यह मशीन चलाने के लिए एक स्कील वर्कर और 2 अनस्किल लेबर की जरुरत पड़ती है।

यह Blow Moulding मशीन की कीमत 12 से 14 लाख रुपए से शुरू होती है। अगर आप खिलोने बनाने का मशीन खरीदना चाहते है तो हमें Whatsapp पर contact करे। 

इसके साथ मशीने में लगाने के लिए प्रोडक्ट मोल्ड, वॉटर चिलर और स्क्रैप ग्राइंडर की जरूरत पड़ेगी। यह सारी मशीन SMP कंपनी आपको मुहैया करवाएगी। 

यह बिज़नेस 17 से 20 लाख रुपए तक के investment से शुरू हो जाएगा। 

मशीन सेट अप करने के लिए 1000 स्कवेर फुट जगह की जरुरत पड़ेगी।

आपकी प्रोडक्ट की मार्केटिंग कैसे करे ?

आप तैयार हुए खिलौनों को आपके नज़दीक के बाजार में होलसेलर को बेच सकते है। 

बात करे तो भारत के सबसे बड़े खिलौने के होलसेल मार्केट चेन्नई, कोलकाता और दिल्ली में है। 

अगर आप ज्यादा मुनाफ़ा कमाना चाहते है तो आप अपने ब्रांड के पैकेज तैयार करके इसे रिटेल मार्केट में बेच सकते है।

 तो दोस्तों आज ही स्वदेशी खिलोने बनाने का बिज़नेस शुरू करने के लिए हमें Whatsapp पर संपर्क करे। 

Are you looking to start a business in the plastic industry? But don’t know. Confuse between which product should manufacture? Here we give some suggestions for the best ideas to start your business in Plastic Industry

There are various businesses in plastic industries can start. In the plastic industry, various products can be made with different manufacturing processes and machines.

According to the latest news, there is a ban on the made in china products and people choose to make in India products so it is the right time to start the business.

But which product you should make and how to choose a machine? You should choose the machine from the industry leader machine manufacturer for the best quality machines.

If the machine is not from a well-known manufacturer you will not get after-sell service which leads to a production delay. The machine should have an easy user interface and maintain.

Now talk about business ideas.

First is the Plastic Bottle Making Business Idea

As of now, there is a big demand for sanitizer bottles of various sizes and shapes. The sanitizer is sold in various shapes and sizes of plastic bottles. These bottles are made with the blow molding process.

You can start a business with sanitizer bottles and other bottle making. Bottles are made in blow molding machines. These machines come in different capacities.

First, the raw material is feed into a hopper. Then the heat of the barrel and compression of the screw the raw material is melted and enter into the mold from the parison. For making different color bottles the masterbatch is used.

In the mold, the pressurized air is blown so the melted material is inflated and takes the shape of the mold. After that, with the blow of cold air, the bottle is cooled down. After cool down, the mold opens and the bottle is ejected.

By removing excessive material, the bottle is ready to sell. You can make various shapes and sizes of bottles from a single machine by just changing the mold. The machine comes with a capacity from 50 ml to 10 liters.

Different types of bottles can make in a single machine from FMCG (Fast Moving Consumer Goods), Agricultural Plastic Bottle, Pharmaceutical Bottles, Lubricant Plastic Bottles, etc.

Second is Toy Making Business Idea

In the market, there are various types of toys sold educational toys, electronic toys, Action figures, Cars and radio-controlled, dolls, games, model building, puzzle, etc.

Some toys are a single body and some are made by assembling different parts.

Plastic toys are made with mainly two processes, the blow molding process, and the injection molding process.

In the blow molding process, different types of toys are made with a single machine by changing the molds. For making colorful toys, the masterbatch is used.

First, the raw material is feed into a hopper. Then it enters into the screw and barrel where the heat of the barrel and pressure of the screw meltdown the material. After that, the material enters into the mold and hot air inflates it and it takes the shape of the mold. The cold air cools down and the ready product is ejected.

There are various toys are made for different age groups from a single machine. Toys included a hockey stick, bat, ball, stump, Gada, etc.

Chennai, Calcutta, and Delhi are one of the biggest toy markets in India.

Mostly the plastic bottles are made with blow molding machines. With the blow molding process, the manufacturer can produce a wide range of products can manufacture in various shapes and sizes. So, there are multiple industries are depending on the specific company that make plastic bottles as per requirement.

A smart manufacturer uses blow molding machine not only to manufacture plastic bottles but also for other products. The making of a bottle is just a primary feature but it can also manufacture other products. As there are various types of plastics available a manufacturer can make various plastic products according to requirement.

Which types of Plastics used in Blow Molding Machinery?

Below are the examples of plastics that are used in a blow molding machine. Every product has its unique properties and the manufacturer has aware to which plastic-type is suitable for a particular product.

High-density Polyethylene (HDPE)

HDPE is the most common material used in blow molding machines than others. This is used to manufacture a bottle for various applications. HDPE is durable and one of the safest plastics.

Polyethylene Terephthalate (PET)

It is a type of polyester and uses to manufacture clear bottles.

Polypropylene (PP)

Like other plastic materials, PP has super stiffness and has low-density makes it suitable for high-temperature applications. Also, a manufacturer can make a color bottle with it.

 Polycarbonate (PC)

It is a strong and clear material and it works well for producing plastic bottles mainly the complex shapes.

More than Plastic Bottles

There are many plastic bottles use daily to hold for water, cleaning products, soda, etc. As discussed above the blow molding machines can make various items. With the above-described materials and few others, manufacturers can be made various plastic products for different industries and applications.

HDPE

This material is used to manufacture bottles and containers for shampoo, motor oil, antifreeze, etc. The HDPE is material is used to make fuel tanks, industrial drums, and other products.

Polycarbonate (PC)

The polycarbonate is best for products to require maximum strength with bulletproof glass. This is also used to make bigger water containers and eyeglasses.

The blow molding machines can make products for medical industries in special containers and tubing. The watering cans for the garden. Jars to hold food items like peanut butter, soup, and other foods. Products for a cosmetic industry like makeup cases, containers, etc.

How to choose Blow Moulding Machine Manufacturer?

For making the excellent quality product require top-class machinery. So, select the blow molding machine manufacturer like SMP. SMP provides excellent machines with the latest technology currently available.

As there are many electronic and mechanical parts in the blow molding machine there are chances of failure in the machine. If the problem is not solved it will rise from time to time. If this happens then, the company may lose its customers.

Where to buy Blow Molding Machine?

When people buy a blow molding machine from any manufacturer, they search from near me locations. The machine is working on how it designs and develops. People choose the manufacturer who has years of experience in the manufacturing of blow molding machines. This helps to understand customer needs and deliver according to it.

When customer search for blow molding machine near me, have various options. This is very important as every machine has different features.

About Operating

The failure in the blow molding machine can be avoided by operating in such a way that the manufacturer makes it. The operator must understand the user manual and follow the instruction given by the manufacturer. This will help to minimize issues and doesn’t disturb the production.

Make Equipment Clean

If the company has continuous orders and if the product is in demand continuous, the machine needs to be clean from time to time to operate the machine flawlessly.

Generally, people focus on air supply cleaning but the main problem is water vapor. The best PET blow molding manufacturers stat that the dirty air supply is caused by more than 80 percent of problems. The dirt particles and oil also cause of failure. These machines are durable but at the same time are sensitive.

 What are Air and Gas Leaks?

The air and gas leak problems are common reasons for failure in the blow molding machines. This will cost more in terms of finances and energy. These problems may affect the quality of the finished products. After solving these problems there is less energy consumption. Improved efficiency and low operating cost.

The best option to avoid the failures in the machine is to buy a machine from the well-known blow molding manufacturers. You can always count on SMP as we are a leading blow molding machine manufacturer.

Competition is dangerous for the manufacturing industry. This is not only happening in this industry, to drive new and maintain customers, but it is also important to provide excellent quality precision products.

It is very important to purchase a blow molding machine from a trusted manufacturer as there are many other industries depend on it. The industries like automotive, food and beverage, toys, medical, sporting material, and household are depending on the blow molding machine. If the machine is not as per the quality standard, it affects the growth of the company. The quality standard helps you to maintain your reputations among clients.

For the maximum quality, it is important to use the latest technology machinery for the manufacturing of blow molding machines. With the proper equipment, you require a machine having different capabilities and features. With this, you can modify according to a customer requirement for manufacturing products with a complex design.

How to Reduce Risks in Machine?

With the making machine aesthetical good, the machine must be safe and fully functional. For example, if the company makes plastic bottles for juices, it must look good and not fall apart due to a simple defect. If the bottle is made with a quality blow molding machine the product has required wall thickness for avoiding such problems.

Today the fact is customers want quality at a reasonable price. You will get excellent quality at a reasonable price if you choose a trusted and industry leader in blow molding manufacturer. This will boost the reputation of your company and give more confidence to purchase the machine.

 How to Get Success?

Your manufacturing capacity plays a vital role in your company’s success. Always the best blow molding machine attract customers. With the good quality machine, you’ll get the process done in minimum time and this reduces the operating cost and save the machine from making defective goods.

With the machine equipped with the latest technology for blow molding, already have a quality control system built-in. The operation of the machine is depending on the internal machinery used to make the machine. The excellent machine doesn’t work fine if you don’t know how to operate it. This requires access to proper guidance from the company.

WE SMP is a leading blow molding machine manufacturer in India you can always count on us. Our first priority is QUALITY and we stick to it in the manufacturing process.

If you are thinking that all the blow molding machines are the same, the reality is they have different qualities. The manufacturers are blow molding machine relies on the trusted and well-known source. And they will get the best machine.

It is not just to choose the best blow molding machine manufacturer, there are ways to check that you will get the best machine. For choosing the best machine, follow the below tips.

First is Equipment Size

Many times, customers didn’t worry about the size of the blow molding machine but some customers choose the wrong size. The customer has to focus on the size of the mold that how many types of products they make with it.

Capacity

The production capacity is an important factor for blow molding machines. Customers have to choose machines which have a capacity which matches according to their production capacity. After selecting the machine, the machine should have 25 percent more capacity and with this is how a business grows.

Automation

In today’s market, the different types of machines come with the latest features with more automation. The automation saves more money and time in business. Whatever the automation machine used wired relay logic or a PLC control, this makes the production smooth. Also, with this, the blow molding machine manufacturers show different operations of a machine. Manufacturers help customers to understand which type of automation is beneficial for their business.

Demo

The demonstration of a machine makes easy to choose from different blow molding machines. The well-known manufacturer arranges this with in-person or online. Also, if the customer is near to the manufacturing facility, they can visit the company and see the production and how the machine works. Or a representative of the company explains the machine and gives a demonstration through the internet. If there is an explainer video of the machine that how it works from start to end has higher chances of converting the inquiry into order.

Customers must be assured that they will get the best blow molding machine from Sadhi Machinery Plastic Products. We believe that every customer should get the best business with the machine. We provide the best business suggestions to our customers. For more details, visit our website or contact us.

In current times for manufacturing parts and components, most companies prefer metal or plastic material. The material used depends on the equipment. The plastic molding machines are suitable for working with polymers. The metal parts are still used but many companies used plastic parts than metal dies for various reasons.

For plastic molding, there are lots of companies uses the injection method. For detailed part, it is best. It is depending on customers how they use, it is suggested that to buy a machine from top blow molding machine manufacturers.

Benefits of Plastic

The below information shows why the plastic molding machine is better than the metal. These are the advantages of plastic products.

• Plastic has a higher tensile strength than many types of metals.
• It has a lower manufacturing cost.
• Less weight
• Exceptional design flexibility
• Has faster manufacturing
• Longer lifespan (up to six times more than metal)
• Has maximum resistance to corrosion
• Predictable and repeatable

From the plastic molding process, the parts and components have less weight than the metals. This can make equipment easy to handle. Reducing weight in the material also reduces the shipping cost. If any company produces consumer products, you can make your regular customer base by providing products at a low price in manufacturing and shipping.

The plastic molding machine manufacturers are so busier as polymers not always require a secondary process. this helps in cost-cutting and also saves time. So you will make the best product in minimum time to match the demand. This is helpful for conditions like large productions or has tight deadlines.

With the special design techniques, it is possible to make plastic parts and components having better physical and chemical properties than the metals. When the material is used for plastic molding has many advantages than metal. This doesn’t mean that the metals aren’t important but for the above reasons, the plastic wins the race.

As per the leading blow molding machine manufacturer in India, SMP provides all the equipment needed for the blow molding machine. For more information check our website and for more inquiry, you can contact us.