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प्लास्टिक से बने प्रोडक्ट की बढ़ती संख्या के साथ, इस दुनिया में प्लास्टिक का भरपूर मात्रा में उपयोग किया जाता है।  

प्लास्टिक का 2014 में वार्षिक वैश्विक प्रोडक्शन 311 मिलियन टन तक पहुंच गया था।

एक स्टडी से अनुमान लगाया गया है कि 2050 तक प्लास्टिक का प्रोडक्शन लगभग 2000 मिलियन टन तक पहुंच सकता है।

प्लास्टिक एक हल्का, टिकाऊ, सस्ता और आसानी से उपलब्ध मटीरियल है, जिसकी वजह से इसका उपयोग तेजी से बढ़ रहा है।

यह किराने के सामान की पैकेजिंग, दवाइयां, पानी की बोतलों, खाद्य कंटेनरों आदि में प्लास्टिक की उच्च मांग का कारण है।

इस आर्टिकल में मशीन की पूरी इनफार्मेशन से लेकर बोतल बनाने की प्रोसेस और प्लास्टिक की बोतल बनाने का बिज़नेस कैसे शुरू करें इसके बारे में विस्तृत जानकारी दी गई है।

जिससे आप भी अपना बिज़नेस शुरू कर सकते है।

Blow Moulding Machine

सबसे पहले प्लास्टिक बोटल जिस मशीन से बनती हे उस मशीन के बारे में बात करे तो, बोटल, ब्लो मोल्डिंग मशीन के द्वारा बनाई जाती हे।

ब्लो मोल्डिंग मशीन 10 ml से लेकर 20 ltr तक की अलग अलग केपेसिटी के आते है।

ब्लोमोल्डिंग मशीन में सिंगल स्टेशन और डबल स्टेशन दो प्रकार के मशीन होते है।

इस मशीन में तरह तरह के मोल्ड होते हे जिससे विभिन्न इंडस्ट्री से जुडी बोत्तले बनाई जाती है।

जैसे की फ़ूड प्रोसेसिंग, एग्र्रीकल्चर, लुब्रीकेंट, फार्मास्यूटिकल, कॉस्मेटिक, टॉय, FMCG इत्यादि।

Bottle Making Process

यह मशीन में सबसे पहले हॉपर से प्लास्टिक के रॉ मैटेरियल्स एक्सट्रूडर बैरल के अंदर पहुंचता है।

उसके बाद डाई से होते हुए प्लास्टिक बहार निकलता है जो ट्यूब के आकार का होता है।

फिर एक हॉट प्लेट इसे कट करता है और ब्लोइंग नोज़ल की मदद से हाई प्रेशर हवा को ब्लो किया जाता है।

जिससे प्लास्टिक मोल्ड के हिसाब से फूल जाता है।

फिर मोल्ड खुल जाता है। और प्रोडक्ट बनके तैयार है। एक कर्मचारी प्रोडक्ट से एक्सट्रा मटेरियल को रिमूव करता जाता है।

इस एक्स्ट्रा मटेरियल को फिरसे रियूज किया जाता है। और अब प्रोडक्ट बाजार में बेचने के लिए तैयार है।

ब्लो मौंडलिंग मशीन की मदद से आप प्लास्टिक बैट, बॉल, प्लास्टिक हैमर जैसे Hollow प्रोडक्ट का मैन्युफैक्चरिंग कर सकते है।

इसके अलावा ब्लो-मोल्डिंग की मदद से आप एग्रीकल्चर बॉटल्स, फ़ूड बॉटल्स, फार्मा बॉटल्स और ऑटोमेटिव प्रोडक्ट का मैन्युफैक्चरिंग कर सकते है।

Bottle Making Business Plan

आइये अब इस बिज़नेस प्लान को समझते हैं की इसमें आपको इन्वेस्ट कितना करना होगा, कितना प्रॉफिट होगा इत्यादि।

यह बिजनेस प्लान 1 लीटर बोतल बनाने का है।

बोतल का वजन लगभग 20 ग्राम के आसपास होता है और रॉ मटेरियल की कीमत करीब 95 रुपये प्रति किलो है।

बात करे ब्लो मोल्डिंग मशीन की तो यह मशीन 8 घंटे में 1320 बोतलें बना सकती है।

इस हिसाब से कैलक्युलेशन की जाए तो महीने के 25 दिनों में 33 हजार बोतल का प्रोडक्शन आराम से हो जायेगा।

मैनुफैक्चरर को एक लीटर बोतल पर लेबल और बॉटल कैप लगाने के साथ कुल मिलाकर 13 रुपये में पड़ती है।

इस बोतल को वह बाजार में 15 से 17 रुपये में आसानी से बेच सकते हे। और इस तरह आप प्रति माह 30 हजार से 40 हजार का प्रॉफिट कमा सकते हैं।

ब्लो मोल्डिंग मशीन की कीमत तक़रीबन 10 से 20 लाख तक है। और मशीन के मोल्ड की कीमत 50 हजार से 1 लाख रुपये तक है।

इस मशीन की ख़ास बात ये है की आप केवल मोल्ड को चेंज करके एक ही मशीन में अलग अलग साइज की बोतल और अन्य प्रोडक्ट बना सकते हैं।

इस प्रकार का बिज़नेस शुरू करने के लिए आपको तक़रीबन 1 हजार वर्ग फुट जगह चाहिए होगी।

तो कुल मिलाकर इस बिज़नेस को करने के लिए तक़रीबन आपको 25 से 30 लाख रुपए तक इन्वेस्टमेंट करना पड़ सकता है।

Conclusion  

प्लास्टिक का उपयोग इंडस्ट्रियल और अन्य क्षेत्र में बढ़ने से प्लास्टिक के प्रोडक्ट की आज बहुत मांग है।

कुर्सियां, फर्नीचर से लेकर किचन के बैठने तक हर चीज प्लास्टिक की बन रही है।

देखने में आकर्षक, उपयोग करने में आसान, वजन में हल्की और कीमत में सस्ती होने के कारण प्लास्टिक की चीजे ग्राहकों को बहुत पसंद आ रही है।  

इसलिए प्लास्टिक से जुड़ा बिज़नेस करने से आपको बहुत ज्यादा मुनाफा हो सकता है।

तो इस तरह आप प्लास्टिक की बोतल का मैन्युफैक्चरिंग बिज़नेस कर सकते हैं. दोस्तों उम्मीद है आपको यह जानकारी बिज़नेस स्टार्ट करने में हेल्प करे।

दोस्तों खिलौने हमारे बचपन का एक अभिन्न हिस्सा हैं। खिलोने न केवल बच्चों का मनोरंजन करते हैं बल्कि उन्हें उनकी कल्पना और निपुणता को डेवेलोप करने में भी मदद करते हैं।

ऐसे में अगर आप खिलौनों का बिजनेस शुरू करने की सोच रहे हैं तो आपका निर्णय एकदम सही है और इस बिजनेस से आपको अच्छा मुनाफ़ा हो सकता है।

इसके साथ साथ, खिलौने के बिजनेस को भारत सरकार, मेड इन इंडिया अभियान के तहत बनाए गए प्रोडक्ट्स को ज्यादा बढ़ावा देना चाहती है, जिसकी मदद से खिलौने के व्यापार को लगातार प्रोत्साहन मिल रहा है।

“नेशनल इन्वेस्टमेंट प्रमोशन & फेसिलिटेसन एजेंसी” के अनुसार भारत में आने वाले समय में खिलौना मार्केट करीब 12 हजार करोड़ होने का अनुमान लगाया गया है।

अगस्त 2020 में, प्रधान मंत्री श्री नरेंद्र मोदी ने भी युवा बिज़नेसमेन से खिलोने के क्षेत्र में इनोवेशन पर फोकस करने का आग्रह किया है क्योंकि भारतीय खिलोने मार्किट में काफी पोटेंशियल हैं।

खिलोने मेकिंग में सबसे पहला स्टेप है, कौन से खिलोने बनाए?

खिलोनो को बहुत सी केटेगरी में डिवाइड किया जाता है। जैसे की सॉफ्ट टॉय, हार्ड टॉय, इलेक्ट्रॉनिक इत्यादि। आपको इन केटेगरी में से चुनना है की कौन से खिलोने बनाए।

अगर आप इंडियन ट्रेडिशन के हिसाब से टॉयज बनाएंगे तो आप टोय मार्केट में एक अलग पहचान बना सकते है।

अब जानते है की आप खिलोने कैसे बना सकते है?

खिलोने बनाने की शुरुआत होती है, रॉ मटेरियल से।

खिलौनों में उपयोग किया जाने वाला मुख्य रॉ मटेरियल प्लास्टिक है। जैसे की, पॉलीइथाइलीन, पॉलीप्रोपाइलीन, नायलोन ग्रैन्यूल्स, पोलिस्टाईरिन और पॉलीकार्बोनेट इत्यादि।

यह रॉ मटेरियल में आप इन्वेंशन कर के केमिकल के इस्तेमाल से आप खिलौनों को ज्यादा सॉफ्ट और बेहतर कलर दे सकते है।

प्रोडक्शन कॉस्ट कम करने के लिए आप रॉ मटेरियल को व्होलेसलेर्स कम दाम में खरीद सकते है।

अब देखते है खिलोने बनाने वाली मशीन का।

प्लास्टिक खिलोने बनाने के लिए मुख्य तौर पर तीन मशीन्स का इस्तेमाल होता है।

इंजेक्शन मोल्डिंग मशीन, ब्लो मोल्डिंग मशीन और इंडस्ट्रियल शिलाई मशीन।

ज्यादातर खिलौनों को ब्लो मोल्डिंग और इंजेक्शन मशीन से बनाये जाता है। यह मशीन से आप खिलोने के साथ साथ बहुत सारे दूसरे प्रोडक्ट्स भी बना सकते है।

सबसे पहले देखते है, इंजेक्शन मोल्डिंग मशीन।

इंजेक्शन मोल्डिंग मशीन से आप सॉलिड टोय बना सकते है। यह मशीन से अलग अलग डाई का इस्तमाल कर के अलग अलग रंग, आकार और साइज के खिलोने बना सकते हो।

जैसा की मेने आपको बनता यह मशीन से आप आमतौरपे सख्त टॉय का मैन्युफैक्चरिंग कर सकते है।

जैसे की कर, टॉय गन, JCB, kitchen toy और पजल टॉय इत्यादि बना सकते है।

अब देखते है ब्लो मोल्डिंग मशीन।

ब्लो मोल्डिंग मशीन से Hollow प्लास्टिक आइटम्स बना सकते है।

यह मशीन में सबसे पहले हॉपर से प्लास्टिक के रॉ मैटेरियल्स एक्सट्रूडर बैरल के अंदर पहुंचता है।

उसके बाद डाई से होते हुए प्लास्टिक बहार निकलता है जो ट्यूब के आकार का होता है।

फिर एक हॉट प्लेट इसे कट करता है। और ब्लोइंग नोज़ल की मदद से हाई प्रेशर हवा को ब्लो किया जाता है। जिससे प्लास्टिक मोल्ड के हिसाब से फूल जाता है।

ब्लो मौंडलिंग मशीन की मदद से आप प्लास्टिक बैट, बॉल, प्लास्टिक हैमर जैसे Hollow प्रोडक्ट का मैन्युफैक्चरिंग कर सकते है।

इसके आलावा ब्लो-मोल्डिंग की मदद से आप एग्रीकल्चर बॉटल्स, फ़ूड बॉटल्स, फार्मा बॉटल्स और ऑटोमेटिव प्रोडक्ट का मैन्युफैक्चरिंग कर सकते है।

Toys are an essential part of our childhood and it is popular among babies, kids, teens, and even adults, everyone loves toys.

Simple toys to electrical ones are found in every house and they have played a significant role in the growth and education of children.

The toys are made using variety of materials like, plastic, wood, metal, fabric, etc.

With a growing population, the toy making business has immense potential in our country so if you start toy manufacturing business in the village then you will have many benefits.

There are three ways to start your toy manufacturing business.

Toys Manufacturing by Injection Molding:

Through injection molding, you can make hard quality plastic toys.

In this molding, different types of molds and master batch are used to make various sizes, designs and colors of toys.

During manufacturing, the raw material of plastic granules is fed into the hopper.

After heating the Plastic granules, it turns into a liquid form.

Then this liquid is injected into the mold via nozzle. Then the plastic takes shape of the mold.

At the end when it cools down, it is taken out and the toy is ready.

Product from Injection molding machine

You can generally make hard toys with injection molding machine such as cars, toy guns, and puzzles, etc.

Investment for Injection molding machine

The investment of Injection molding machine is starts from 10 lakh rupees according to the capacity. Except machine cost, there are some other expanses like, Mold, accessories equipment, raw material, labor, and out sourcing, etc.

Next is the Blow Molding Method

Hollow and flexible plastic toys are mostly manufactured by the blow molding machine, like plastic bat, ball, stump, hockey, etc.

In blow molding process, hollow plastic products are made from thermoplastic raw materials. It is a type of plastic forming method.

The process, contains heating and inflating a plastic tube generally known as a preform.

The preform is placed between two dies that contain the desired shape of the product.

Air is then released to inflate the tube and it took the shape of the mold.

After blowing, the product is then chilled, ejected, trimmed.

With the help of this machine, you can make about 960 bats daily and that means you can make about 24,000 bats every month.

Investment for Blow molding machine

The investment for Blow molding machine is around 14 to 16 lakh INR according to the capacity.

Except machine cost there are some other expanses like, Mold cost, equipment cost, material cost, labor cost, and out sourcing cost etc.

Third one is Industrial sewing machine

Soft toys are mostly liked by children and young girls.

You may have seen cloth toys. It come under the category of soft toys.

These cloth toys are made with the Sewing Machine.

Women can easily start a soft toy-making business at home. You will need a less space for it. You can start it with an area of ​​500 square feet.

The production process of soft toys is very easy and simple.

Basic manufacturing steps are pattern making, paper cutting, sewing, eyes and nose punching, stuffing, back closing, and finishing.

Through sewing machine, you can make soft toys like teddy bears, birds, animals, and etc.

Investment for industrial sewing machine

The investments for industrial sewing machine is around 20 thousand.

You can also make toys such as teddy bears and small dolls through Polyester Toy Stuffing Machine.

To make cloth toys by Polyester Toy Stuffing Machine you need to invest around 2,45,000.

Let’s know brief process of how it works.

First, the polyester fiber is filled inside the machine.

After that, with the help of nozzle, the polyester fiber is stuffed inside the teddy bear and sealed. Finally, teddy bear is ready to play with.

License for Toys Making Business

First, you will have to register your business to MSME and Udyog Aadhaar.

The second most important thing is you need to acquire the IEC code.

It is a unique 10-digit alpha numeric code used for import or export goods in India and also need fire extinguisher to protect your from fire.

Benefits of Doing Business in Village

If you start a toy manufacturing business in the village, you will get more advantages such as;

First, you will easily get workers at low wages and your electricity bill will be less as per unit rate is low compared to the urban areas.

Also there is a land available at low rent in the village, for manufacturing and warehouse.

Conclusion

To Begin your toy manufacturing business in village, you will need to find out which toy product is beneficial for your business.

To grow business, you need to make new digital marketing ideas to run the toys business successfully.

Also, in your business, you can make various toys with the single machine.

With that, in the single investment you can make varieties of toys with changing the mold.

I hope this will help you to start a toy manufacturing business in village.

In the process of hollow plastic form, there are two methods commonly known as blow Moulding and roto Moulding.

Sadhi Machinery Plastic Product has been concentrating on blow Moulding for many years.

Here we explain how Blow Moulding is better than Roto Moulding?

Blow Moulding

Blow Moulding is a process utilized in the manufacturing industry to produce hollow plastic products.

It contains the use of heated, liquid material that is put off into a mould cavity under pressure.

This method is a specific type of moulding process.

Roto Moulding

Rotomoulding is a versatile method for making distinct hollow plastic parts. A single hollow part is made by rotating and heating with two axes.

The raw materials are injected into the rotating Mould.

Centrifugal force pressurizes the molten plastic to stay on the internal wall of the Mould.

Now we are going to compare both Blow Moulding and Rotomoulding respectively

Multi-Layers

The Blow-moulded tank utilizes a fiercely UV-stabilized outer layer, a black middle layer that takes 100% of the recycled flash and trimmings, and a virgin polymer inner layer in contact with potable water.

The layers in blow molding establish at the same time and therefore the bonding between the layers is absolute.

SMP Blow Moulding Machine acquires multi-layers die head technology. obtain the manufacturing of multi-layer products.

Better the recovery utilization rate of material and decrease the material cost.

In the roto moulding method, the material layers add in each Moulding process-weak bonding plus very vapid and decimation of energy, labor, material, and space.

Energy Saving

In the section on energy saving, the blow Moulding Process is totally automatic and utilizes electricity which is secure for labor, keeps the temperature less, and the environment clean.

In this process, there is only need one operator, two workers for scrap cutting, and it is auto material feeding & auto water circulation cooling as well.

On the other side, in roto Moulding, there is more manual work than blow moulding.

For example, in the method of roto Moulding, special workers require to open and close the moulds.

Opening and closing die in part of heavy manual labour. Furthermore, in this process, it uses a fuel that keeps the temperature high and high-risk for labourers and adds materials.

This process is costly and needed many labourers as well.

Cycle Time

In most manufacturing processes, timing is most important. Generally shorter production times are more economical

In the roto Moulding process, the cycle times are often more than 30 minutes on the other hand blow Moulding cycle times are often less than one minute.

Tooling

On the other hand, in the process of Roto Moulding, tooling must replace consistently.

Porosity

In Roto Moulding, a plastic resin is fall down around the inner hot mold to try to fill in all the portions of the mold.

Unluckily, this still outcome in voids in the product.

On the other side, in blow Moulding, a solid parison neglects the voids, outcome in parting line integrity.

Part weight

By their very manufacturing process, roto moulded parts result in large walls that means parts are basically heavier than they otherwise could be.

Blow-moulded components form with thinner walls that means parts are all together as light as they can be while meeting design essentials.

Conclusion

By the Whole above information, you easily identify that the blow Moulding process is the best process than rotomoulding. The blow Moulding products have the benefits of a long lifetime, are wearable, strong, and durable, have good impact resistance, and good low-temperature resistance.

In this year the plastic industry has huge success. There are multiple industries that rely on plastic moulding for like internal operations and consumer goods items. And with the increasing demand in plastic moulding, the industry will witness new changes.

To cope up with the changes in the plastic moulding industry, it is suggested to buy a machine from a trusted and well-known machine manufacturer. And with that machine, you will get the best final products.

Material

Using plastic instead of metal for manufacturing different parts, the number of manufacturers has started using plastic and many are ready to switch it. Some years ago, it seems impossible but now it is the solution. There are improvements in strength, flexibility and other quality of plastics, it is a better option than metal for many applications.

Another benefit of using plastic is it is lightweight than metal and its price is low. The shipping cost of plastic is lower than metal which reduces the cost. With the lower price plastic also gives better aesthetics in design.

Sustainability

The machine buys from a well-known manufacturer, you may save the environment. These machines save 50 per cent less power than before models. These advance plastic moulding machines also produce less waste material.

You also can save the environment with recycling as it comes from biodegradable plants like flax, corn and soybeans. You can get loyalty from your customers as your machine is environment-friendly.

Automation

There are many blow moulding machine manufacturers who offer automation to their machines. The industry has adopted automation for the machines and quickly started using it. With this technological advancement, the manufacturing processes are easy and also allows to manufacture the creative and complex parts and components.

Nowadays plastic is the reliable and most effective form of packaging for different industries and pharmaceutical domains. In the pharmaceutical sector, there are mainly two types of polymers used, thermoplastics and thermosets.

There is a difference between these two materials as thermoplastics can reheat and remolded and thermosets cannot.

The thermosets are generally used for products with seals as they have high structural integrity and higher heat resistance. It is also suitable as a protective layer for other packaging materials as closure or lids for glass and plastic packaging, pharmaceutical casings, and many more. The widely used thermoset plastics are melamine-formaldehyde, epoxy resins, and phenol-formaldehyde.

While thermoplastics used in a range of applications and are able to manufacture maximum quantity with faultless precision. It is suitable for manufacturing plastic containers. The famous thermoplastics are PVC or polyvinyl chloride, polypropylenes, polyethylene terephthalate, polyolefin.

Plastic Packaging in Pharmaceutical

There is multiple plastic packaging available for the pharmaceutical industry. These are:

• Medical Bottles
• Vials
• Blood Bags
• Inhalers
• Nebulizers
• Syringes

As these polymers come in direct contact with the medicines and biological agents have to follow the regulations from USFDA and other bodies. They follow the guidelines indicating the physiochemical and biological testing for polymers. These plastics must be chemical safe and guaranteed to use pharma products.

SMP offers sealable plastic containers that prevent foreign particles to contaminate the medicine in them. This is very important for liquids that have the risk of changing their chemical composition if they are exposed to air.

Sadhi Machinery Plastic Products produces plastic containers with plastic blow moulding. There are various plastic products produced with blow moulding. The material is chosen for the product is depend on various factors like physical requirements, stiffness, chemical resistance, and flexibility.

At SMP we provide end-to-end plastic manufacturing services and become a one-stop solution for our customers.

We provide services for:

• New Product Design
• CAD or Computer-Aided Design
• In-House Mold Manufacturing using CAM or Computer-Aided Manufacturing
• 24/7 Full Support for our customers
• Product Assembly Design

Hope this information will help you to choose the Best Blow Molding Machine Company.

At the time of our childhood, toy playing is an essential role in our life. There are various types of toys available in the market. Among them babies, kids, teens, and even adults, each and everyone loves toys. Some toys do please not only the children but also improve their imagination, creativity, and more.
As mentioned by National Investment Promotion & Facilitation Agency, “the toy industry in India is predicted to be 1.5 billion dollars, which is around 0.5% global market share. The Indian toys industry estimate to grow about to $2-3 billion by 2024”.
The report also mentioned, ‘the requirement for the toys will expand by 1.2 times.
In India, toy production is mainly located in Maharashtra, NCR, Karnataka, Tamil Nadu, and across central Indian states. The toy division has 4,000 toy industry units from the MSME sector.
In August 2020, Prime Minister also inspired the young generation to bring some innovative ideas to the toy sector because the Indian toy market has huge potential.
Apart from the local market, the toy-making business also has a large scope in foreign trade.

Research Your Market

First of all, when you think and decide that you have to do any business. You must first do that market research and having adequate and well-researched information will help you create a business model.
By market research, you learn about your customers’ requirements and the competitors in the market. So, beginning a toy manufacturing business in our country takes many months to get correct and comprehensive knowledge about the toy manufacturing business.

Find Unique & Consumable Toy in Your Industry

When you research the market for a few months, you have probably found unique conceptual and most important reasonable toys in your local market. After that, you have got all the information about how it’s made and the kinds of machines used to manufacture unique and consumable toys. Furthermore, you have calculated all the expenses including land, raw material, various machines, men power, many things are there, if all the expenses will under your budget, you proceed further.

Contact SMP

After finishing researching the market of the toy manufacturing business and finding unique and consumable toys, you probably need some guidance from the experienced authorities in this sector.
SMP provides excellent guidance on how to start toy manufacturing. Which types of machines you need to choose, how you can grow your business, and how you can operate the machine? Etc.
If you have any queries, kindly contact SMP associates. We are here to help you.

Our Team Guide You to Select Perfect Machine and Mould

We have Blow Moulding Machines that are come with various capacity machines like 50ml, 200ml, 500ml, 1ltr, 2ltr, 5ltr. So, our team has enough experience and gives you the best knowledge about what types of machines are suitable for toy manufacturing.

Conclusion

To Begin your toy manufacturing business ideas required a lot of time to research. Location and furniture are the two important factors that can increase or decrease your investment cost.
You have to make use of new marketing ideas to run the toys business successfully. Once you are steady in your business, you can go to another business to maximize your profits.
I hope this article helps you to start a toy manufacturing business.

India’s unexploited toy sector shows a huge growth possibility in the global toy industry.

The Government of India has focused on promoting exports and toy production in India by formulating various schemes.

At the same time, the toy manufacturers of India need to come up with new, innovative, and technologically advanced methods to boost domestic toy production and exports.

Indian Toy manufacturer is trying to hold its ground and earn a name as a toy manufacturing hub.

The efforts are gradually but steadily bearing fruits towards an ‘Aatmanirbhar Bharat’.

As mentioned by IMARC Group, the Indian toys market reached a value of $1.23 billion in 2020.

The markets estimate to grow at a CAGR of 12.2% during 2021-2026.

Although, China takes a large part of this pie as 70% of India’s imports come from the dragon country.

In February 2021, Prime Minister Narendra Modi inaugurated the country’s first toy fair.

To boost the Toy manufacturing sector, over 1000 virtual stalls, webinars by State Governments, and knowledge sessions by experts.

When addressing the fair, Prime minister Modiji pushed the ‘Vocal for Local Toys’ slogan and said, “Most Indian toys are built out of natural and eco-friendly materials.

Can we make an effort to make minimal use of plastic in toys and use such material that can be recycled?”

To this idea, a few start-ups in our country are doing great work by making eco-friendly toys under the ‘Made in India’ tag on their product.

Toys Start-Ups

Among them, several start-ups are Ariro Wooden Toys, Desi Toys, etc.

Ariro Wooden Toys is a Chennai-based company that found in 2020. Vasanth Tamil Selvan is the Founder of this company.

The company makes only wooden toys from Neem woods. In a year, Ariro Wooden Toys have got10,000+ orders.

That financial year’s revenue is around Rs 2.5 crore.

The second one is Desi Toys which is located in Mumbai, Maharashtra.

The company makes toys using cloth, wood, and metal.

These types of toys are more sustainable rather than plastic toys.

To cater to its customers’ growing requirements, the Desi Toys has tied up with stores like Hamley’s, The Bombay Store, and The Bargain Book Store.

Indian Toy Industry

The toy market is around US$ 100 billion worldwide and in the last few years, the US, China, and Japan have projected themselves to be the top three countries in toy sales worldwide.

India exports toys worth up to US$ 130 million in the year 2019-2020, with the US and the UK being the lead export destinations.

Though the Indian toy market worldwide is a mere US$ 1.5 billion or 0.5 of the total global market. It’s growing gradually at a healthy pace of around 15% per annum, indicating a huge possibility of placing the toy industry on the global map.

Thus, the country’s toy exports are estimated to grow to US$ 2-3 billion by 2024 and with a total domestic demand of US$ 1 billion.

India presently imports an estimated 80% of its domestic demand from other countries, predominantly China and this indicates that India can accomplish only an estimated 20% of its domestic demand.

Currently, India is importing US$600 million worth of toys imported from China, most of which manufacture injection-molded plastics and electronics.

The answer to the question is in 2020 the revenue in toys and games was $38.1 billion and pretended to 9.6 percent CAGR till 2023. Currently, China is at the top with $62.8 billion.

Indian government motivates and urge the Indian startups for the toy sector to maximize manufacturing and increase the reach of Indian made toys to the world. After holding a meeting with senior officials and ministers, the Prime Minister make a statement and urge the start-ups and young blood to innovate in the toy sector. Also, PM has given the suggestion to the educational institutions to arrange competitions in toy technology and design.

Consumer affairs minister Shri Ram Vilas Paswan announced. That the toys imported in India should comply with the quality norms from September 1. Also, the officers of the Bureau of Indian Standards (BIS) will be at all major ports to collect samples and check the quality of imported toys.

Our Prime Minister added in his statement that India has many toy manufacturers and artists who can design and make toys for children to teach them life-skills and motor skills. For the success of the Atmanirbhar Bharat and Vocal for Local campaign. The group of toy manufacturers should introduce innovative methods for manufacturing toys.

To increase the domestic manufacturing of toys. The government has to increase the import duty to 200 percent in February this year. The increased import duty increases the domestic production of toys.

Now if you want to start the toy-making business but don’t know about it. There are different types of toys and made with various methods. Make sure that the raw material used in toys making should be according to rules and safe for the children.

Toys are made with manufacturing processes like blow molding, injection molding, etc. Also, toys manufacturers introduce automation in the manufacturing process to make the toys quickly. With the proper infrastructure and workers, you can manufacture the best quality toys.

For the best quality toys, the machine plays an important role. Buy a machine from well-known machine manufacturers so you will get the best after sell service.

For creating environment-friendly plastic product have to use various eco-friendly resins.

Biodegradable Plastics

These are made from petrochemicals that are treated with biodegradable additives. At the appropriate conditions, the microbes attracted by these additives to break down the plastic than the traditional plastics.

This plastic is used for disposable items which will not use a second time like

• Single-use food containers
• Packaging
• Plastic utensils which are use for single time only

Biodegradable Resins

Not all biodegradable resins degrade easily. Some of them do not degrade in landfills and some have to take to industrial composting. The chemical treatment used to make plastic biodegradable, cannot be recycled with traditional plastics.

So, if you are intended to use biodegradable plastics for blow molding projects, it is important to choose wisely.

• You have to make sure that resin should meet the standards of the American Society of International Association for Testing and Material (ASTM)
• Choose the right biodegradable plastics that degrade well in landfills
• Get regular updates on current eco-plastic trends

What is the difference between Bioplastics and biodegradable plastics?

Many times, biodegradable plastics consider the same as bioplastics. But both are different.

The biodegradable is made from treating petrochemicals.

The bioplastics are the plastics made from renewable feedstocks like wood, corn, soy, sugar cane, and grasses

The bioplastics are often compostable. Composting is one step ahead of biodegradability by break down the material to support surrounding plant life. The bioplastics are most suitable for products that are using single time only like:

• Straws and Party Cups
• Disposable plates and bowls
• Single-use Utensils

The main disadvantage of bioplastics is the cost. The crude oil and natural gas prices are comparatively low. The polymers making directly from petroleum sources are economical but not today.

The larger products and items which tend to be reuse, consider the recycle resin for it.

The Plastic made from Recycled Resins

Recycle plastic is made from resin from post-consumer and post-industrial virgin plastics. Using recycled resin for blow molding products is a very eco-friendly idea. Common blow molding products made from recycled materials are:

• Products having longer lifecycles like furniture, structures, sporting goods
• Industrial parts like medical equipment, auto parts, and device shells
• Plastic utensils, flatware, cups for repeated use
• Recyclable products like food containers, water, and juice bottles, and packaging materials

Resources

The sustainability of resources is very important. Now the plastic recycling is increasing day by day and PET, HDPE, and PP resins are recycling more and more. This saves fossil fuels. For example, one ton of plastic recycling saves 16.3 barrels of oil.

Freeing the space in Landfills

The recycling takes place in the plants helps to empty the landfills and minimize the greenhouse gases.

Greenhouse Gas Emissions

In the process of extracting, mining, and producing new resources generates carbon dioxide and harmful greenhouse gas. According to calculation, one ton of plastic recycling saves a ton of CO₂ entering into the atmosphere. Also, the recycled plastic resins only generate half the greenhouse gases than making the virgin resin.